GRANULATION SYSTEMS

Managing your Hydrochloric Acid Bi-product is now profitable and easy Get Calcium chloride granules with SAKA’s fully automatic granulation system
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GET FREE FLOWING CALCIUM CHLORIDE GRANULES FROM THE LIQUID FEED

SAKA offers complete turn key solution for granulation systems right from drying till packing of granules. Our systems are widely used for granule formation for chemicals like Calcium Chloride, Magnesium Chloride, Calcium Nitrate etc. SAKA’s Granulation systems are custom built to provide desired size of granules.

Our systems can convert various types of raw materials into free flowing and dust free granules such as aqueous solutions, emulsions or suspensions beside this waxes and other fusible raw materials can be processed in our granulation system. These types of materials are processed as melts, melt emulsions or melt suspensions to produce granulates.

Being probably only Indian company manufacturing Calcium Chloride granulation Plant, SAKA provides fully automatic PLC/SCADA based systems which are extremely easy to operate, monitor and requires minimum manpower. Our granulation plants are tested on advanced CFD analysis ensuring better performance and output efficiency. Manufactured with best suited material SAKA’s granulation plant has auto cleaning facility with retractable nozzles.

FEATURES
  • Fully Automated SCADA based Plant
  • Abrasion and corrosion resistant
  • Designs tested on highly advanced analysis tools
  • Strong and sturdy construction
BENEFITS
  • Defined particle size distribution
  • Free-flowing, non-dusty particles
  • Excellent utilization of bi-product Hydrochloric Acid
  • No need to keep track of HCL disposing
  • Reduces risk of storing hazardous product

ACHIVE THE BEST EFFICIENCY WITH ADVANCED DRYING SYSTEM

  • Hot Air Generation – HAG generates hot air using indirect/direct heating
  • Preparing fluid bed dryer – Fluid bed dryer is fed with granules from the earlier cycle/recycle. it has perforated plate at the bottom with specific holes for effective fluidisation
  • Feed Introduction – Calicum Chloride liquid is sprayed over the granules which are in fluidized state
  • Fluidisation – Liquid forms a layer/coating over the granules which get dried as soon as it comes in contact of warm air
  • Granule formation – This leads to increase in size of the granules
  • Granules Output – As the quantity inside the Fluid bed dryer increases it overflow through a rotary air lock valve.
  • Sifter – The output product is made to pass through a sifter which segregates the granules based on there size.
  • Recycle – smaller particles are reintroduced for fluidisation in the granulator
  • Calcination – right sized particles are further carried to the calciner for removal of moisture which increases product purity
  • Final Granules – Hot granules are further passed through cooler
  • Storage & Packing – Transfer of final Calcium Chloride granules to storage silo and packing

SAKA employs highly advanced methodology of CFD analysis, using cutting-edge tools to deliver guaranteed results for your business. Process efficiency, reliability and system performance. CFD simulation helps to foresee performance before adapting or execution in systems. Without installing real system or a pilot, CFD simulation helps understand the most vital parameters for improving performance

Calcium chloride

Calcium chloride is used extensively in oil industry, for treating roads in winter and in cement paint manufacturing. We manufacture Calcium chloride Granulation Systems which yield high and consistent quality calcium chloride granules with minimum 95 per cent purity. The granular form helps customer by reducing handling trouble.

  • CaCl2, per cent by mass, min 95%
  • Appearance: White granules
  • Granule size: 1 – 4 mm
  • pH of 1% aqueous solution: > 7.0
  • MgCl2, per cent by mass, max: 0.50
  • Iron as Fe, ppm, max: 100
  • Matter insoluble in water, per cent by mass, max: 0.05
  • Ca(OH)2, per cent by mass, max :0.02

APPLICATIONS OF CALCIUM CHLORIDE GRANULES

  • Extensively used in oil and gas industry as a part of mud chemical or completion fluid
  • Used as an ice-melting compound
  • Raw material for cement paint manufacturing
  • Calcium chloride can also be used as a dehumidifier/ drying agent
  • Use as an additive in plastics
  • A drainage aid for wastewater treatment
  • An additive in fire extinguishers
  • An additive in control scaffolding in blast furnaces
  • As a thinner in fabric softener
  • An electrolyte
  • A food preservative
  • It is even found in snack foods, to retard freezing of the caramel in cold conditions
  • It can be used to make a substitute to restore the natural balance between calcium and protein for the purposes of making cheese

Our Clients