Saka Engineering Systems Private Limited
Saka Engineering Systems Private Limited
Bhosari, Pune, Maharashtra
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Industrial Dryers

Pioneers in the industry, we offer spray cooler, closed cycle dryer, single stage dryer, fluidized bed dryer, rotary dryers and p-type ring dryer from India.
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Spray Cooler
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Spray Cooler

Product Details:
Minimum Order Quantity1 Number
Brandsaka
Production Capacityas per client requirement
Power Consumptionas per requirement

A spray cooler is very flexible plant for producing melts with particle sizes up to 500 micron allowing for highly specific particle size requirements. It is applied for a wide range of products where fine powders - based on melt - is in demand.

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Spray Coolers are applied food and chemical industries for the production of products such as:

  • Essential oils, Carotenoides, Sterols, Marine oils, Omega 3/6 oils, Terpernoides and Lipids such as glycerines, mono- di- and triglycerides, phospholipids and others 
  • Hydrates, inorganic/organic melts, quaternary ammonium compounds, stearic acid/stearates and waxes
The cooling process

The technology behind spray cooling is very similar to spray drying whereby a melt is atomized and cooled down in an airstream. Depending on the particle size in demand, atomization takes place using either a Rotary Atomizer, high pressure nozzles or a fountain nozzle. The cooling media – cold air, either directly from the outside or indirectly via a closed-cycle air cooler – is distributed through a specially designed air distributor located at the ceiling of the spray cooling chamber. For products requiring extra cooling or products generating heat due to crystallization, a VIBRO-FLUIDIZER™ Fluid Bed is placed below the spray cooling chamber to provide additional after-cooling. The fines created during the atomization and cooling will be carried through the air exhaust duct of the spray cooler together with the cooling air and discharged from a Bag Filter or into the VIBRO-FLUIDIZER™. 

For extra coarse particles - 500 to 2000 microns - also referred to as prills, the Fluidized Spray Cooler is the optimal solution. Here atomization takes place by a low-speed Rotary Atomizer with a specially designed prilling wheel in a spray cooling chamber of a large diameter and equipped with an integrated Fluid Bed at the bottom. The cooling media (cold air) is introduced through the perforated plate in the Fluid Bed, where simultaneous fluidization and solidification of the prills takes place.


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Closed Cycle Dryer
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Closed Cycle Dryer

Product Details:
Minimum Order Quantity1 Number
Air flow rateas per client requirement
Maximum Air Inlet Temperatureas per product
Maximum Pressureas per sysytem requirement
Maximum Ambient Temperatureas per product

Closed Cycle Dryer offeredfeature drying in inert gas atmosphere where nitrogen recycles within dryer, thus making the system perfect for use for spray drying of feedstock that contain organic solvents or in areas where product cannot get in contact with oxygen during drying. Further, these closed cycle plants are also gas & powder tight as well as feature design standards that make these safe to use in involved industrial applications. Allowing inflammable solvent vapors to be completely recovered in liquid form, these high-speed centrifugal spray drier features closed cycles and can also be custom tuned as per the process application requirements of the customers.

Features:

 

  • No oxidation products throughout process
  • Media recyclable
  • Allowing inert gas to be recycled
  • Commonly used in areas like pharmaceutical products, fine ceramics, hard alloy powder

 


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      Single Stage Dryer
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      Single Stage Dryer

      We are offering high quality product which is highly valuable for success of single stage drying process. The Single Stage Dryer we are offering at very affordable price range is contrived from high quality raw material and with the application of advanced scientific methods to make it highly coveted in the market. Owing to its precise results and high operational accuracy, this product is highly appreciated by the clients. It is widely in various industries for the drying process and to gain the required results.


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      Fluidized Bed Dryer
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      Fluidized Bed Dryer

      Product Details:
      Minimum Order Quantity1 Number
      Capacityas per client requirement
      Max Temperatureas per product
      Automatic GradeAutomatic, Semi-Automatic
      DesignStandard, Customized

      Fluidized Bed Dryer offeredinvolves processes including agglomeration, granulation, drying, cooling and coating of particulate material which make these machines ideal for both heat sensitive as well as non-heat sensitive products. Offering uniform processing conditions through passing gas like air through product layer under controlled velocity conditions so as to create fluidized state, here, heat is supplied using fluidization gas or by heating surfaces including panels or tubes immersed in fluidized layer.

      Application Areas:

       

      • Chemicals
      • Pharmaceuticals
      • Bio-chemicals
      • Polymers
      • Food products
      • Dairy products

       


        Additional Information:
        • Packaging Details: dized Bed Dryer
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        Rotary Dryers
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        Rotary Dryers

        Product Details:
        Minimum Order Quantity1 Number
        Capacityas per client requirement
        Max Temperatureas per product
        Automatic GradeAutomatic, Semi-Automatic
        DesignStandard, Customized

        Rotary dryers offered have become preferred choice of high throughput capacity applications that involve high moisture containing free-flowing commodity products and by-products. Here, the process involves a rotating drum as well as strategically positioned flights that combine to lift as well as shower product evenly through air stream. Further, the presence of thermostatically controlled discharge air temperature also assures precise final moisture as well as great sensitivity in varying product conditions.

        Features:

         

        • Available in single-pass or three-pass configuration
        • Heating options comprise oil, thermal oil, steam, gas and auxiliary biomass burner system
        • Heavy gauge drum to deliver reliable, long-lasting operations

         


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        P-Type Ring Dryer
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        P-Type Ring Dryer

        P-Type Ring Dryer offered find usage for heat sensitive materials. The functioning involves semi-dried particles discharged from manifold being exposed to outlet temperature level. Here, the configuration provides for extended residence time which is required for products like modified starches as well as some polymer materials. Further, the manifold also features series of adjustable deflector blades so as to control amount of recirculation within dryer. The manifold also provides selective classification of larger, wetter particles back to drying duct so as to provide for extended residence time.

        Features:

         

        • Achieving lower product moisture through use of lower outlet temperature than in simple flash dryer.
        • Suitable for thermally stable products like Silica, Zeolite, Precipitated calcium carbonate.

         


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        Two Stage Dryer
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        Two Stage Dryer

        Two Stage Dryer offered meets the requirements of quick drying immediately that also allows safe temporary storage. Here, the working involves first stage dryer taking advantage of different drying rates during 3 drying periods with surface moisture being removed rapidly through use of high temperatures for short duration of time. After this rapid pre-drying the product is transferred to storage bin with aeration facilities where the same is slowly dried to desired moisture content.

        Features:

         

        • Two different drying principles suited to handle different drying phases of paddy at different MC range
        • Decentralized drying
        • Low specific energy requirements as two different drying technologies are optimized to maximize drying potential of drying air in respective drying phases

         


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        Open Cycle Dryer
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        Open Cycle Dryer

        In an Open Cycle Dryer, the drying air is drawn from the atmosphere, heated, conveyed through the chamber and then exhausted to the atmosphere. This is most commonly used design.

        • Feed storage
        • Pump
        • Drying chamber
        • Air heater
        • Cyclone
        • Separator
        • Gas scrubber.



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        Semi-Closed Cycle Dryer
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        Semi-Closed Cycle Dryer

        Semi-Closed Cycle Dryer design is a hybrid configuration of both open and closed cycle dryers and it is not gas tight. There are many variations on this design, with the most important being the "direct heated" or "self-inertizing" system. In the self-inertizing design, a direct-fired heater is used and the air entering the system is limited to that required for combustion. An amount of air equal to the combustion air is bled from the system at the other end of the process. The gas (mainly products of combustion) is recycled through the dryer. The recycled gas has a very low oxygen content, making it suitable for materials that cannot be exposed to oxygen,due to explosive hazard or product degradation.

        Semi-closed Cycle Layout :

        • Combustion air
        • Coolant
        • Feedstock
        • Fuel
        • Condensed waste discharge
        • Dried product





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        Continuous Fluid Bed Dryer
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        Continuous Fluid Bed Dryer

        Continuous fluid bed dryer offered comprise open cycle systems that feature pressure shock resistant components and push-pull system for meeting the balancing requirements of pressure to slightly negative in free board of fluid bed. Depending upon product and available heat source, these can be provided with direct or indirect heating with the resultant exhaust air cleaned using bag filter, cyclone with/without wet scrubber provision. With the system built on proven technologies, the precision designing of vibration distribution plate and vibrators also ensure precise and consistent working with no difference to drying process. Further, its connections, cabling and supplies also come covered and integrated with machines so as to provide a smooth outside surface.

         

        Features:

         

        • Identical distribution and vibration configuration
        • No seals coming in direct contact with product
        • Completely integrated full opening side discharge
        • Minimum GMP space required

         


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        Industrial Rotary Dryers
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        Industrial Rotary Dryers

        Industrial Rotary Dryers offered comprise long cylindrical shells supported by two riding rings that run on set of rollers, Coming slightly inclined from the horizontal position. Here the slope allows material to move from feed to discharge end under gravity, thus making the system suitable for wide range of materials that are available in varying size and composition options. Here, the feed rate comprises from less than 1 ton to 500 tons per hour and provision of internal lifters/flights used for lifting, distributing and transportation of the material. The system works by producing shower/cascade of wet feed material using hot gas stream that promotes evaporation of moisture and in breaking up lumps to so as to produce more uniformly dried material.

        Applications:

        Rotary dryers are commonly used in minerals industry for meeting the drying requirements of a range of commodities comprising :

         

        • Clay
        • Gypsum
        • Limestone
        • Mineral sand
        • Silica sand

         


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        Rotary Drum Dryer
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        Rotary Drum Dryer

        Rotary drum dryer offered find application as drying equipment and are made available with counter-current principle that make these suitable for use in wide range of materials in varying sizes and composition. With the feed rate ranging from less than 1 ton to 500 ton per hour, these are made available with provisions of internal lifters/flights for meeting the lifting, distribution and transportation demands of the material. The process includes producing shower or cascade comprising wet feed material through hot gas stream that promotes moisture. Further, these are commonly used in minerals industry to dry range of commodities including:

         

        • Clay
        • Gypsum
        • Limestone
        • Mineral sand
        • Silica sand.

         


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        Agitated Flash Dryer
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        Agitated Flash Dryer

        Owing to rich experience in the industry, we offer Agitated Flash Dryer to our clients. The product is designed and manufactured in adherence to defined industry norms so that it comes out to be flawless and quality-approved. Quality test is mandatory at our firm in order to gain maximum client satisfaction. Price range is affordable as well so that we can meet the expectation of our clients.

        Features:

        • Optimum performance
        • Highly efficient
        • Unmatched performance

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        Industrial Spray Dryer
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        Industrial Spray Dryer

        Industrial spray dryer offered allow consistent particle size distribution which meets the requirements of spray drying industrial products like catalysts. With air being heated drying media, here spray drying process has emerged as most widely used industrial application for meeting the demands of particle formation and drying. These Spray Drying Systems find suitability in meeting the continuous production demands of granulate/agglomerate particle form from liquid feedstock, dry solids and others. Based on client’s specifications, we can also offer these systems as per the end usage including in different configurations like Open Loop Drying, Closed Loop Drying,Multi-Stage Drying and others.


        The operational components of Spray Drying System include:

         

        • Feed pump
        • Atomizer
        • Air heater
        • Air disperser
        • Drying chamber
        • Exhaust air cleaning systems
        • Process control systems

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        Ring Dryer
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        Ring Dryer

        Ring Dryer offered are used for driving moisture from wetted particles like cornstarch where pre-heated air stream helps in moving material through vertical column where dried particles lose moisture and gets transported to top of column. Here, further drying is achieved by moving particles through one/more rings that are connected to column with the dried material pneumatically conveyed to down-stream separating equipment like cyclones. Bringing enhancement in the versatility of flash drying technology, the selective extension of residence time also allows for Ring Dryer to process many materials.

        Features:

         

        • Used for drying products in industries like chemical, food, mineral and plastics.
        • Used for range of feed materials like granules, flakes, powders, cakes, pastes and gels.

         


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